Description
Product Introduction & Engineering Value
The B&R 5PP320.1505-39 Power Panel PP320 is an integrated operator panel designed for machine visualization and embedded automation applications. It combines a 15-inch XGA touchscreen display with an industrial x86 controller, Ethernet communication, CompactFlash storage, and serial connectivity.
For legacy B&R systems, this type of panel is often deeply connected to the machine application. Replacing it requires checking the Automation Runtime environment, CompactFlash image, communication settings, and mechanical installation—not just matching the screen size.
Technical Specifications
| Specification | Details |
|---|---|
| Manufacturer | B&R Industrial Automation |
| Model Number | 5PP320.1505-39 |
| Product Family | Power Panel 320 |
| Panel Type | Integrated HMI Controller |
| Processor | Geode LX800 |
| CPU Frequency | 500 MHz |
| Memory | 256 MB DDR SDRAM |
| Display Type | TFT color LCD |
| Display Size | 15 inch (381 mm) |
| Resolution | XGA 1024 × 768 pixels |
| Colors | 16.2 million |
| Touchscreen | Analog resistive |
| Touch Controller | Elo serial 12-bit |
| Brightness | 350 cd/m² |
| Contrast Ratio | 1000:1 |
| Ethernet | 1 × 10/100 Mbps RJ45 |
| Serial Port | 1 × RS232 |
| USB Ports | 2 × USB Type A |
| Storage | 1 × CompactFlash Type I |
| Power Supply | 18–30 VDC |
| Typical Power Consumption | Approx. 30 W |
| Front Protection | IP65 / NEMA 250 Type 4X indoor |
| Rear Protection | IP20 |
| Cooling | Passive heatsink |
| Dimensions | 435 × 330 × 71.5 mm |
| Weight | Approx. 6.3 kg |
Field Application & The “Trench” Experience
A machine builder supporting an older automated assembly line began experiencing random operator interface freezes during shift changes. The PLC hardware continued running, but operators could not access recipes, alarm history, or production counters.
The maintenance team initially suspected network communication because the HMI connection dropped intermittently. After hardware diagnostics, engineers identified instability in the aging Power Panel controller.
A tested B&R 5PP320.1505-39 replacement was installed. The original CompactFlash application image was transferred, communication parameters were restored, and the production cell returned to normal operation.
The important field lesson: integrated HMI controllers are not just displays. They are part of the machine control architecture.
Typical application scenarios:
- Packaging machines with integrated operator control
- Assembly stations requiring local visualization and control
- Material handling systems using B&R Automation Runtime
- Machine retrofits where panel replacement must preserve existing software
5PP320.1505-39
5PP320.1505-39
Transparency SOP: QA & Testing
A Power Panel replacement requires both computer and display verification.
Inspection and test procedure:
1. Hardware Identification
- Confirm B&R label.
- Verify exact model: 5PP320.1505-39.
- Check enclosure and front overlay condition.
2. Display Testing
- Power on panel.
- Check LCD startup.
- Verify brightness and contrast.
- Inspect for dead pixels.
- Test touchscreen calibration.
3. Controller Verification
- Confirm BIOS startup.
- Verify Geode LX800 processor operation.
- Test CompactFlash access.
- Check Ethernet communication.
4. Interface Testing
- Verify RS232 communication.
- Test USB ports.
- Confirm 24 VDC power stability.
5. Final Quality Record
- Record serial number.
- Document firmware version.
- Store test results.
- Assign condition:
- New Surplus
- Refurbished
- Tested Used
The Veteran’s Tech Trap Guide
⚠️ Trap #1: Treating the Panel as a Simple HMI Replacement
The 5PP320.1505-39 is an integrated controller panel.
Before replacement, verify:
- Automation Runtime version
- CompactFlash image
- Application backup
- Communication configuration
A replacement display alone will not restore machine operation.
⚠️ Trap #2: Losing the CompactFlash Application Image
The CF card usually contains critical machine software.
PRO TIP: Before removing a failed unit:
- Clone the CompactFlash card
- Backup visualization files
- Save controller settings
- Document IP addresses
⚠️ Trap #3: Ignoring Battery Condition
The Power Panel uses a removable lithium battery with approximately four years service life.
Check:
- RTC operation
- Battery status
- Retained data behavior
A weak battery can create unexpected startup issues in older installations.
Dynamic FAQ
Q1. What is the B&R 5PP320.1505-39 used for?
The B&R 5PP320.1505-39 is a Power Panel PP320 integrated HMI controller used for machine visualization, operator control, and embedded automation applications.
Q2. What display does the 5PP320.1505-39 use?
It uses a 15-inch TFT color display with XGA resolution of 1024 × 768 pixels and an analog resistive touchscreen.
Q3. Does the 5PP320.1505-39 include a PLC controller?
It is not a traditional modular PLC CPU, but it contains an embedded industrial controller platform capable of running B&R automation applications.
Q4. What storage medium does the 5PP320.1505-39 use?
The unit uses a Type I CompactFlash slot for application storage and system data.
Q5. What should buyers verify before purchasing a New Surplus 5PP320.1505-39?
Recommended checks:
- Correct B&R part number
- Touchscreen response
- LCD condition
- CompactFlash compatibility
- Ethernet communication
- Power supply test results
- Warranty terms
Q6. Is refurbished 5PP320.1505-39 suitable for production equipment?
Yes, when the panel has passed display, controller, communication, and storage interface testing. For existing Power Panel 320 installations, tested replacement units are commonly maintained as emergency production spares.
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