Description
Product Introduction & Engineering Value
When an older Experion PKS engineering station loses ControlNet communication, the failure point is often not the controller itself. A discontinued interface card, incorrect driver package, or unsupported replacement can delay recovery. The Honeywell TC-PCIC02 serves as the dedicated communication bridge between workstation hardware and the ControlNet network layer.
For plants maintaining Honeywell C200/C200E-based systems, keeping a tested TC-PCIC02 spare can reduce troubleshooting time during workstation or network interface failures. The module remains associated with Honeywell ControlNet PCI communication applications and legacy Experion environments.
Technical Specifications
| Specification | Details |
|---|---|
| Manufacturer | Honeywell Process Solutions |
| Model Number | TC-PCIC02 |
| Part Number Reference | 96467271 |
| Module Type | ControlNet Interface Module |
| Bus Interface | PCI bus |
| Network Type | ControlNet |
| Communication Speed | 5 Mbps |
| Power Requirement | 5 VDC via PCI bus, approximately 700 mA |
| Application Platform | Honeywell Experion PKS / C200 environments |
| Operating Temperature | Up to approximately +55°C |
| Hardware Class | Class 2 communication interface |
| Alternate Identification | TC-PCIC02-100 ControlNet Universal Interface |
Field Application & The “Trench” Experience
A refinery control room experienced a workstation communication failure during a scheduled maintenance window. Operators could still monitor process values from active consoles, but the engineering workstation could no longer connect to the ControlNet network for controller diagnostics and configuration changes.
The maintenance team traced the issue to the Honeywell TC-PCIC02 interface card installed in the workstation. Instead of replacing the entire engineering station architecture, they installed a verified spare card, restored the required driver configuration, and confirmed ControlNet communication with the Experion system.
Typical application scenarios include:
- Experion PKS Engineering Station Communication — controller configuration, diagnostics, and online maintenance access
- Honeywell C200/C200E Controller Networks — workstation-to-ControlNet connectivity
- Legacy Process Control Server Systems — maintaining existing PCI-based ControlNet communication paths
Transparency SOP: QA & Testing
A professional TC-PCIC02 inspection process should include:
- Hardware Authentication
- Verify Honeywell identification labels.
- Confirm TC-PCIC02 model and part number.
- Check firmware or revision markings when available.
- Physical Examination
- Inspect PCI edge connector contacts.
- Check PCB condition and components.
- Verify bracket and mounting hardware condition.
- Communication Testing
- Confirm PCI recognition.
- Verify ControlNet communication behavior.
- Test network connectivity using compatible Honeywell tools where available.
- Final Quality Record
- Document test results.
- Package using ESD protection.
- Provide warranty status based on stock condition.
TC-PCIC02
TC-PCIC02
The Veteran’s Tech Trap Guide
⚠️ Do not assume any PCI ControlNet card is a direct replacement.
The TC-PCIC02 depends on Honeywell software compatibility, driver support, and Experion system configuration. A physically similar card may not function correctly.
⚠️ Check workstation hardware compatibility.
Modern servers often remove legacy PCI slots. Honeywell documentation references PCI-to-PCIe converter solutions for newer server platforms when using TC-PCIC02 hardware.
PRO TIP: Save the existing Experion workstation configuration before replacing the interface card. Driver settings and network definitions are often as important as the hardware itself.
⚠️ Verify ControlNet addressing and media setup.
A healthy interface card will still fail communication if the ControlNet network configuration, node settings, or physical media termination is incorrect.
Dynamic FAQ
Q1: What is the Honeywell TC-PCIC02 used for?
The TC-PCIC02 is a PCI-based ControlNet interface module used to connect Honeywell workstation platforms to ControlNet networks.
Q2: Which Honeywell systems use the TC-PCIC02?
The module is commonly associated with Honeywell Experion PKS environments and C200/C200E controller communication applications.
Q3: Is the TC-PCIC02 an I/O module?
No. It is a communication interface card, not a process input/output module.
Q4: Can the TC-PCIC02 be installed in a modern PC?
Compatibility depends on available PCI hardware and operating system support. Some Honeywell server configurations use PCIe-to-PCI conversion solutions for newer platforms.
Q5: How should a refurbished TC-PCIC02 be tested?
Testing should include visual inspection, PCI recognition verification, ControlNet communication testing, and documentation of results.
Q6: Is new surplus TC-PCIC02 inventory still available?
Availability depends on remaining lifecycle inventory. Buyers should confirm part number, revision, testing records, and warranty coverage before purchase.
Q7: What information should be provided when ordering a replacement TC-PCIC02?
Provide the complete model number, workstation type, Experion version, existing driver information, and photos of the installed card.
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