Description
Product Introduction & Engineering Value
The GE IC200CHS022 is more than a mounting base. It forms the electrical and mechanical foundation of a VersaMax distributed I/O station by integrating field wiring, module retention, and backplane communication into a single compact carrier.
Designed for industrial control cabinets where panel space is limited, the carrier allows I/O modules to be installed or replaced while minimizing rewiring. Its integrated terminal design and carrier-to-carrier connection simplify system expansion and maintenance in both new installations and retrofit projects.
Technical Specifications
| Parameter | Specification |
|---|---|
| Manufacturer | GE Fanuc |
| Model | IC200CHS022 |
| Product Family | VersaMax |
| Module Type | Compact Box-Style I/O Carrier |
| Terminal Count | 36 IEC box-style terminals |
| Supported I/O | One VersaMax I/O module |
| Maximum I/O Capacity | Up to 32 I/O points + 4 common/power connections |
| Mounting Method | 35 mm DIN rail or panel mount |
| Orientation | Vertical |
| Current Rating per I/O Point | 2 A |
| Current Rating per Power Terminal | 8 A |
| Maximum Voltage | 264 VAC |
| Maximum Transient Voltage | 300 VAC |
| Supported Wire Size | AWG 14–22 (single conductor), AWG 18 (dual conductor) |
| Operating Temperature | 0°C to 60°C (32°F to 140°F) |
Field Application & The “Trench” Experience
A water treatment facility planned to replace several aging discrete input modules during a scheduled maintenance window. Rather than disconnecting every field wire, technicians retained the existing IC200CHS022 carriers because the terminal wiring remained intact. Each I/O module was exchanged individually, reducing commissioning time and allowing the plant to restore automatic operation well before the end of the shutdown.
Typical applications include:
- Municipal water treatment PLC panels
- Packaging line distributed I/O stations
- Material handling conveyor control systems
IC200CHS022
IC200CHS022
IC200CHS022
Transparency SOP: QA & Testing
Every New Surplus or Refurbished IC200CHS022 undergoes a documented inspection process before shipment.
- Verify the complete catalog number and hardware revision.
- Inspect all 36 terminals for damage, corrosion, and thread integrity.
- Confirm carrier-to-carrier backplane connectors are free of bent or damaged contacts.
- Verify module locking latch and keying dials operate correctly.
- Inspect the wiring card holder and mounting clips.
- Perform a final mechanical inspection before anti-static packaging.
The Veteran’s Tech Trap Guide
⚠️ Set the Keying Dials Before Installing the Module
The IC200CHS022 includes mechanical keying dials that prevent installation of the wrong I/O module. If the keying is not configured correctly, the module may not seat properly or could be mismatched with the intended carrier.
⚠️ Ground the DIN Rail
The DIN rail should be electrically grounded to provide effective EMC protection. A painted or insulated rail can reduce noise immunity, especially in cabinets with variable frequency drives or high-current switching equipment.
PRO TIP: In high-vibration environments, use both DIN rail and panel mounting. While the carrier is designed to snap onto a DIN rail, additional panel fastening improves mechanical stability in applications such as compressors, mining equipment, and mobile machinery.
Dynamic FAQ
Q1. What is the purpose of the IC200CHS022?
The serves as the mounting base, field wiring termination point, and backplane interface for a single VersaMax I/O module. It is an essential part of the VersaMax distributed I/O architecture.
Q2. How many terminals does the carrier provide?
The carrier includes 36 IEC box-style screw terminals, supporting up to 32 I/O connections along with four common or power terminals.
Q3. Is the compatible with all VersaMax I/O modules?
Yes. It is designed to support a single compatible VersaMax I/O module while providing the required mechanical mounting, field wiring, and backplane communication. Compatibility should always be verified for specialized modules.
Q4. Can the carrier be mounted without a DIN rail?
Yes. Although DIN rail mounting is the standard installation method, the carrier can also be panel-mounted. Panel mounting is recommended for installations exposed to high vibration or mechanical shock.
Q5. How are New Surplus and Refurbished carriers inspected?
Each carrier is checked for terminal integrity, connector condition, mechanical locking operation, keying dial function, and overall structural condition before shipment.
Q6. Does replacing the carrier require rewiring the entire I/O station?
Not necessarily. In many maintenance projects, the existing field wiring can remain connected if only the I/O module is being replaced. However, replacing the carrier itself generally requires transferring field wiring terminal by terminal to maintain correct signal assignments.
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