Description
Product Introduction
The Schneider Electric Modicon AS-B808-016 is a 16-point discrete output module engineered specifically for legacy Modicon 800 series industrial automation racks. Operating on a 230 VAC nominal supply, this hardware layer acts as the direct muscle interface between central processor logic execution and heavy-duty field actuators like motor starters, heavy solenoids, and pilot lamps.
In high-voltage architecture environments, this module excels by isolating system logic from line-level transients while providing discrete output control across two isolated groups of eight. Unlike low-voltage 24 VDC alternatives, the AS-B808-016 directly handles heavy plant AC distribution circuits without requiring intermediate interposing relays, saving critical panel space and minimizing potential failure points in continuous process control loops.
Key Technical Specifications
| Parameter | Value |
| Product Line | Modicon 800 Series |
| Output Type | Discrete AC Output |
| Rated Voltage | 230 VAC (47 to 63 Hz) |
| Number of Outputs | 16 points (2 groups of 8 points per common) |
| Continuous Current per Point | 2.0 A max |
| Current per Group | 6.0 A max |
| Total Module Current | 12.0 A max |
| Response Time | 8.3 ms (OFF-to-ON / ON-to-OFF) |
| Backplane Power Draw | 76 mA at +5 VDC, 480 mA at +4.3 VDC |
| Termination Connector | Compatible with AS-8534-000 / AS-8535-000 |
| Operating Temperature | 0 °C to 40 °C |
Application Scenarios & The “Trench” Experience
Picture this: It is 02:15 on a freezing Tuesday. A legacy water treatment facility loses half its chemical dosing pumps because an old output card on the Modicon rack let out a magic puff of smoke following a lightning-induced surge on the 230 VAC plant feeder. Every minute the line is down means thousands of gallons of unchlorinated effluent and mounting regulatory fines. You pull open the panel, verify the dead status LED on slot 4, and realize you need an exact drop-in replacement that matches the legacy backplane protocol without requiring an emergency PLC rack migration.
- Water and Wastewater Treatment: Direct switching of 230 VAC actuator valves and chemical feed pumps where high-voltage line isolation is mandatory.
- Heavy Manufacturing & Assembly: Controlling legacy conveyor line solenoids, sorting gates, and heavy signaling beacons tied directly to plant AC busses.
- Power Generation Auxiliaries: Managing high-voltage auxiliary blower motor starters and ventilation louvers inside balance-of-plant enclosures.
Transparency SOP: Quality Assurance & Testing
We don’t just ship boxes; we test them on actual Modicon racks. Every surplus AS-B808-016 unit goes through a strict verification process before leaving our warehouse:
- Inbound Inspection: Physical check for component integrity, anti-counterfeit markings, and OEM seal inspection.
- Live Rig Testing: Powered on a dedicated Modicon 800 test chassis to verify backplane handshakes and clear CPU fault logs.
- Electrical Parameter Checks: Individual channel load testing under simulated 230 VAC operational currents to catch degraded triacs or optocouplers.
- Firmware Verification: Logging exact hardware revisions and scanning erasable memory components.
- Final QC & Anti-Static Packaging: Sealed in humidity-controlled moisture barrier bags with high-density ESD protection.

AS-B808-016

AS-B808-016
The Veteran’s Tech Trap Guide (Crucial Value-Add)
- ⚠️ Hot-Swapping Will Fry the Backplane: Never pull or insert this module while the rack is powered. Always drop main control power before touching backplane connectors. Trust me, I’ve seen technicians blow CPU communication ports trying to hot-swap legacy 800-series cards.
- ❗ Verify Common Group Loading: The AS-B808-016 splits its 16 points into two isolated groups of eight. Do not exceed the 6A per-group limit, or you will weld internal traces shut during simultaneous actuation.
- ⚠️ Terminal Block Pinouts: Always inspect the removable terminal connector (AS-8534-000) for corrosion or cracked screw terminals before snapping it onto the new card. A loose high-voltage screw will cause intermittent arcing under load.
Frequently Asked Questions (FAQ for Conversion)
Q: Is the AS-B808-016 hot-swappable?
A: No. Pulling this live will cause electrical arcs and can destroy the passive backplane or neighboring CPU modules. Cut power first.
Q: Are these units brand new or refurbished?
A: Our inventory consists primarily of New Surplus and Factory Sealed stock sourced from global industrial liquidations. Every unit undergoes rigorous live-rig bench testing to ensure zero-hour reliability.
Q: Why is your price lower than direct OEM channels?
A: Schneider Electric has long since sunsetted active production lines for parts of the Modicon 800 series. Authorized channels charge exorbitant lifecycle management markdowns or force costly full-system migrations. We source certified surplus hardware directly to keep legacy plants running without forced capital overhauls.
Q: What warranty is included with purchase?
A: Every AS-B808-016 ships with our comprehensive 12-month replacement warranty.




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